
Section 6 Sealed System
6-4
Basic Components
The basic components of an air conditioner are a
compressor, condenser, evaporator and heat exchanger
(capillary tube and suction line).
Refrigerant Cycle
A typical sealed refrigeration system consists of a cooling
coil (evaporator) located on the room side, a heat
rejection coil (condenser) located outside, and an electric
self-contained motor/compressor to circulate a refrigerant
through the system and develop the necessary pressure
differential to make the system work. Copper tubing,
sized to carry the volume of refrigerant to be circulated,
connects these components in a continuous loop,
evaporator to compressor to condenser then back to the
evaporator. The tube connecting the condenser to the
evaporator also serves as a refrigerant fl ow control. This
tube (restictor tube) has a very small inside diameter.
The combination of this small diameter and extra length
of this tube restricts the fl ow of liquid refrigerant,
maintaining the pressure differential necessary for the
function of the refrigeration system. A cone shaped
strainer is placed in the last pass of the condenser to
prevent any foreign material from clogging the restrictor
tube.
Condenser
Compressor
Evaporator
Condenser
Compressor
Filter-Drier
Evaporator
Room Air Conditioner Sealed System
Figure 6-1. Air-Conditioner Sealed System
Lower illustration shows location of added filter-
drier after servicing the sealed system.
The operation of the refrigeration system involves three
basic physical laws:
1. The physical state of a substance (solid, liquid or
gas) is directly related to the heat contained in the
substance.
2. A great amount of heat is required to change the
state of a substance (solid to liquid, liquid to gas,
and visa versa) with no change in its temperature.
3. The temperature at which a substance changes from
liquid to gas and gas to liquid depends upon the
pressure on the substance.
In operation, the compressor lowers the pressure on
the liquid refrigerant in the evaporator to the point at
which the refrigerant will change from a liquid to a gas at
temperatures ranging between 35°F and 50°F. The heat
required for this change of physical state is obtained from
the room air circulated through the evaporator fi ns. Heat
is absorbed by the refrigerant, not only from the air, but
from moisture in the air as well. The air is cooled and
the moisture condenses on the evaporator fi ns.
As the refrigerant liquid continues to vaporize, the
pressure in the evaporator tends to rise. However, the
compressor removes vapor at rate which maintains the
desired pressure and temperature in the evaporator.
The compressor discharges the refrigerant gas into the
condenser where the pressure builds up against the
restrictor tube. As the pressure of the gas increases,
so does its temperature. When the temperature of the
gas in the condenser exceeds the temperature of the air
passing through the condenser, heat is transferred from
the gas to the outside air. This loss of heat causes the
refrigerant gas to condense back to a liquid.
The small diameter restrictor tube between the
condenser and the evaporator maintains the pressure
difference created by the compressor, and meters the
liquid refrigerant back to the evaporator. The refrigerant
cycle is now complete and will continue until the
compressor is turned off by the thermostat.
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