Electrolux SM 554 Wartungshandbuch

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Inhaltsverzeichnis

Seite 1 - FLE120 – FLE220

Service ManualFLE120 – FLE220471 1553-11

Seite 2

ServiceManual94064. Programmes4Programme Track Removed Traclks on card Pegstage peg A B C D E F G H I J K L MN O P Q nrxx...xx.. -1Prewash O &

Seite 3 - 1. Machine description

ServiceManual94064. Programmes4PrewashPrewash lasts for 4 minutes (track numbers 0 to 7). It starts with coldwater to high level, detergent dispensing

Seite 4 - Safety provisions

ServiceManual94064Rinses 1 to 3Rinses 1-3 last for 4,5 minutes and are identical. Rinse 1 is describedhere. The rinse starts with cold water inflow un

Seite 5 - FLE/FLE MP

ServiceManual94065. Card Programming51TracksRowsMachines with the card programming facility have anautomatic card device which reads a programmedcard.

Seite 6

ServiceManual9406• During water inlet the timer will hold. It will restartwhen the level switch opens to indicate that thewater level in the drum has

Seite 7

ServiceManual9406The following steps should be taken to maintainoptimum safety and performance of the machine andto prevent breakdowns.The timing shou

Seite 8 - Components parts

EditionServiceManual 12. Function Sequences17 910812TypePage116941693B1 Level controlReverserD1 Delay unitK63 Time relay (drain)1695X20/X14 PowerX5

Seite 9

ServiceManualEditionType12. Function Sequences1217 9108PagePower supply and startThe door must be closed (closing switch S3 (6)) and locked (switch

Seite 10 - 4. Programmes

EditionServiceManual 12. Function Sequences17 910812TypePageL2F1S2S1K54F2S3ADS32K54K54S1S2N50X20:62221159X3:75152218318319X3:9219X8:134X8:254X20:41

Seite 11

ServiceManualEditionType12. Function Sequences1217 9108Page4RestartUse row M, stop (3) on the program card, to stop the program sequenceeither to d

Seite 12

Machine description – safety rulesDataDescription of principal componentsProgrammesCarde programmingPeriodic maintenanceOperational sequences – troubl

Seite 13 - 5. Card Programming

EditionServiceManual 12. Function Sequences17 910812TypePage16865 B : Power supply: see ''Powersupply and start '' diagram(

Seite 14

ServiceManualEditionType12. Function Sequences1217 9108Page6Door lockWhen the door has been locked with the handle the microswitch S3 (6) isactivat

Seite 15 - Every three months

EditionServiceManual 12. Function Sequences17 910812TypePage16827M4,4 kΩ1,5 kΩ680 µF680 µF1 kΩ39 kΩ121113136721Y80L2F1S2S1K54F2S3502221159X3:751218

Seite 16 - Manual 12. Function Sequences

ServiceManualEditionType12. Function Sequences1217 9108PageWater fillingThe following conditions must be met for water valves Y14 (12), Y24 (13) or

Seite 17 - Power supply and start

12. Function Sequences EditionTypeServiceManual17 910812Page16889AMK53K5251312K318182N312P< P<O312Q312L312B1B1S36S35Y14Y24Y34DX9:9X9:6X9:4X9:

Seite 18

ServiceManualEditionType12. Function Sequences1217 9108PageDetergentThe machine has three built-in detergent compartments controlled by threewater

Seite 19 - 12. Function Sequences

12. Function Sequences EditionTypeServiceManual17 910812Page11K53KAS37CEGIPY11a/Y21Y12/Y22Y13Y11bD525131231231231231231231212X19123456X9:1X9:2X9:5X

Seite 20

ServiceManualEditionType12. Function Sequences1217 9108PageHeatingThe following conditions must be met for relay K21/valve Y51 (11) to beenergised:

Seite 21 - Door lock

12. Function Sequences EditionTypeServiceManual17 910812PageK53K5251312K318182N312P< P<B1B186871106967323331222321B11BDFK21/Y51DX2:2X2:113321

Seite 22

ServiceManualEditionType12. Function Sequences1217 9108PageWash speedRelay K2 connects the wash speed windings on the wash motor. Thefollowing con

Seite 23 - Water filling

ServiceManual94061The machines referred to in this book have drum volumes of 120 and220 litres and are high speed spin washing machines with flexiblep

Seite 24 - P< P<

12. Function Sequences EditionTypeServiceManual17 910812Page168015 A : Power supply: see ''Power supply andstart'' sequence(

Seite 25 - Detergent

ServiceManualEditionType12. Function Sequences1217 9108PageCool-downThe following conditions must be met for the cool-down valve Y11b (5) tobe ener

Seite 26

12. Function Sequences EditionTypeServiceManual17 910812Page17K53K5251312696763PY11bD31277X9:7X9:94AM123 A : Power supply: see ''Powe

Seite 27

ServiceManualEditionType12. Function Sequences1217 9108PageDistribution speedRelay K3 connects the distribution speed windings on the wash motor.

Seite 28

12. Function Sequences EditionTypeServiceManual17 910812Page168119MA321K3K31K31K10K9K53K3D312b4344X5:612111112X5:87172636871135136130112A1A2A1A2525

Seite 29 - Wash speed

ServiceManualEditionType12. Function Sequences1217 9108PageDrainRelay K31 (5) controls the drain valve. The following conditions must bemet for rel

Seite 30 - 17 9108

12. Function Sequences EditionTypeServiceManual17 910812Page169621MA321K3K31D312b6871A1A2525167K53K31Y1997172784X9:8X10:1X10:2X9:9S34262M A : P

Seite 31 - Cool-down

ServiceManualEditionType12. Function Sequences1217 9108PageExtractionThe section below and the diagram on the next page refer to 220 litremachines.

Seite 32

12. Function Sequences EditionTypeServiceManual17 910812Page231684MA32162K31268525167K53Mp<K31HK53B1K63K61K10K9K9K10F4D2324943219681821111112131

Seite 33 - Distribution speed

ServiceManualEditionType12. Function Sequences1217 9108PageOut-of-balanceThis acts as a safeguard against excessive stress during the extraction.

Seite 34

ServiceManual9406Safety provisions• The machine is designed for water washing only.• The machine must not be used by children.• Installation and servi

Seite 35

12. Function Sequences EditionTypeServiceManual17 910812PageAK533334P<B1866362323331K313334K534344K531413MK3K31K63312b71A1A2525167K5368p<K31H

Seite 36

ServiceManualEditionType12. Function Sequences1217 9108PageProgrammer advanceThe programmer stops at three stages in the wash cycle: during waterfi

Seite 37 - Extraction

12. Function Sequences EditionTypeServiceManual17 910812PageK53K5251312K318182N312P< P<B1B186871106967323331222321B111188MK31S26M21D121314516

Seite 38

ServiceManual940621. Automatic unit211Machine with card programmerY1 Switch ON. Switch acts as main switch foroperating circuit.Y2 Switch RESTART. Swi

Seite 39 - Out-of-balance

ServiceManual940621. Automatic unitMachine with frequency control21332213D1LC1T10K18K19B31B40LC2MU1K71B31 Rotation guard for sensing that the drum has

Seite 40

ServiceManual940623DescriptionThe automatic card device controls machine functionssuch as filling of water, drain, spin etc. The automaticcard device

Seite 41 - Programmer advance

ServiceManual940623If the syncronised motor receives power but the motoris not running:– Remove the clamp which holds the motor andcheck that the outp

Seite 42

ServiceManual9406DescriptionThe programmer is electronic and is made up of two circuitboards, the control board with microprocessors andprogram memory

Seite 43 - Machine with card programmer

ServiceManual9406NOTE: Markingon chip facingright wayRepair InstructionsA faulty electronic unit must be replaced, notrepaired.Removing the circuit bo

Seite 44 - 21. Automatic unit

ServiceManual9406Installing the circuit board• Plug in the connectors from the keyswitch and theribbon cable. Note that the ribbon cable must befolded

Seite 45 - Repair instructions

ServiceManual94062. Data21FLE/FLE MP120 l 220 lDry weight capacityfor filling factor 1:13 9.0 kg 17 kgfor filling factor 1:10 12 kg 22 kgDrum volume 1

Seite 46 - 23. Timer

ServiceManual9406Control transrormerOn the primary side of the control transformer thereare four terminals for 208, 220, 240 and 480 volt, anda neutra

Seite 47

ServiceManual9406DescriptionThe revering and gentle action of the machine arecontrolled by the reverser. This contains a reversingcylinder with perman

Seite 48 - Repair Instructions

ServiceManual9406DataThe contactor can handle a nominal voltage of +10%-15%.DescriptionThe contactor consists of:• Housing in two halves with fixed, m

Seite 49 - Installing the circuit board

ServiceManual9406Repair instructionsThe contactor fails to make or break• Check that the operating coil is energised. If this isthe case, take measure

Seite 50 - Control transrormer

ServiceManual9406DescriptionEach relay consists of:• A casing in two halves, containing six normally-open and/or normally-closed contacts. The twohalv

Seite 51

ServiceManual9406Relay repairsThe relay does not open or close• Check that the coil is energised. If so, check itscontinuity. If the coil is open-circ

Seite 52

ServiceManual9406DescriptionThe level control is a pressure guard which controlsdifferent pressures, i.e. water levels, independent ofeach other. The

Seite 53

ServiceManual9406The machine does not fill with water• Check that the nipple on the underside of the levelcontrol is not blocked. A blockage can be ca

Seite 54

ServiceManual94061107Service switchP3 P2Level detectorP4300 mmwatergaugeCalibrating the level detectorThe level detector is at the left-han

Seite 55 - 25. Relay

ServiceManual9406Setting the water levelThis is the procedure for determing how many "units"are needed to reach a given water level in the d

Seite 56 - Control instructions

ServiceManual940622. Data2Voltage Element Total Fuse Connection cableoutput outputkW kW A Area mm2Electric heating, 120 litres220 V, 3AC 50 Hz 12 12,6

Seite 57 - 26. Level control

ServiceManual9406DataArea from – to approx 3°CMax temperature for bulb 150°CDescriptionThe thermostat checks the temperature during thecourse of the p

Seite 58 - 26. Level Detection

ServiceManual9406DescriptionThe unbalance cutout is a safety device. This preventsthe machine from being damaged during spinning as aresult of uneven

Seite 59 - Setting the water level

ServiceManual9406Repair instructionsChecking the adjustment of the unbalance cutout• When the machine is empty, check that theoperating arm of the unb

Seite 60

ServiceManual940629. Door and safety locking device29122211Descriptionup to machine No. -91/5500 (120 l machine)-91/5874 (220 l machine)The machine sa

Seite 61

ServiceManual94062929. Door and safety locking device2DescriptionFrom machine No. 91/5501– (120 l machine)91/5875– (220 l machine)The door safety lock

Seite 62

ServiceManual940629. Door and safety locking device293FunctionWhen the door has been locked by the door handle, the locking arm isturned and activatin

Seite 63

ServiceManual9406Fault findingThe coil does not lock the door when programmer knob is turned to I.• Check that lamp in the red push button is lightnin

Seite 64

ServiceManual940642430Description FLE MP FC (Machines with frequency control)The machine door lock is made up of the following main components:• Lock

Seite 65 - Function

ServiceManual94062929. Door and safety locking device65X194:5X194:4 X194:3 X194:2 X194:1 X193:2 X193:1SpänningsmatningLucklås-spole Y80Rotations-vaktF

Seite 66 - Fault finding

ServiceManual940629. Door and safety locking device297Fault locationDoor does not unlockConditions: wash program ended and drum at a standstillMeasure

Seite 67

ServiceManual9406FLE MP FC (machine with frequency control)120 l 220 lDry weight capacityfor filling factor 1:13 9.0 kg 17 kgfor filling factor 1:10 1

Seite 68

ServiceManual940613030. MotorDescriptionFLE and FLE MPBoth motors, one for wash and distribution and one for extraction, are installed on the samemoto

Seite 69 - Fault location

ServiceManual9406FLE MP FC (machines with frequency control)In machines with frequency control the same motor is used for wash speed,distribution spee

Seite 70

ServiceManual940630. Motor330Program startThe following conditions must be fullfilled before themotor can start:• Motor not overloaded.• Door shut.• G

Seite 71 - 220 l - machine

ServiceManual940630. Motor430Repair instructionsOverheated motor, motor not running• Wait till motor has cooled down. Motor guardsare automatically re

Seite 72 - Program start

ServiceManual940630. MotorFLE/FLE MP FC (Machines with frequency control)Loosen the screws holding the motor mounting plate on the motor side.Lower th

Seite 73

ServiceManual940630. Motor306In two cases the machine will be halted without indication:• Overvoltage in feed.• Motor and/or motor control overheated.

Seite 74 - 30. Motor

ServiceManual940631. Speed GuardFLE/FLE MPDescriptionThe purpose of the speed guard is to protect thewash motor during extraction.On the motor output

Seite 75

ServiceManual9406X90:1X90:2X91:1 X91:2X92:2X92:3X72:7 X72:4L1 NX93:3X95:2X95:1X93:2X193:1X193:2FLE MP FC (Machines with frequency controlled motor)Des

Seite 76

ServiceManual9406DataMax capacity, unrestrict., outlet 12 l/min inlet 20 l/minWorking range, water pressure 0,3-10 barNumber of

Seite 77 - 31. Speed Guard

ServiceManual9406Repair instructionsScale deposits can clog the hole in the diaphragmand disturb the operation of the valve.It is thus advisable that

Seite 78

ServiceManual9406The machine is a free-swinging model i.e. the outer drum and motorbridge and suspended in the machine chassis via a springsuspension

Seite 79

ServiceManual9406DataMaximum capacity, fully open outlet 160 l/mininlet 20 l/minWorking range, water pressure 0,5-10 barNumber of outlets 1, 2, 3 or 4

Seite 80

ServiceManual9406Repair instructionsLime deposits can block the holes in the valvemembrane and interfere with correct operation.It is therefore recomm

Seite 81

ServiceManual940634. Inlet valve, waterDataCapacity at 300 kPa 300 l/minOperating limits 40-1000 kPaDescriptionThe valve is electromagnetically operat

Seite 82

ServiceManual940634. Inlet valve, water34Repair instructionValve operation gradually gets worseHot water with high lime content may cause scaledeposit

Seite 83 - 34. Inlet valve, water

ServiceManual940635. Inlet valve, steamDescriptionThe steam valve is operated electromagneticallyand has a plunger with a valve head as openingand clo

Seite 84

ServiceManual9406DescriptionThe drain valve is a motor-operated diaphragmvalve which ensures rapid machine emptying by itsopening on a large cross-sec

Seite 85

ServiceManual9406Repair instructionsDeposits of scale in the diaphragm may prevent thevalve from closing or opening correctly. The valveshould be clea

Seite 86 - Tensioning the Return Springs

ServiceManual9406DescriptionThe detergent container has three compartments• compartment 1 for detergent (prewash)• compartment 2 for detergent (main w

Seite 87

ServiceManual9406DataRated output See section 2. DataConnections Y – connection at 380VD – connection at 220VDescriptionThe three elements are situate

Seite 88

ServiceManual9406Element replacement• Remove the cover from the inner drum.• Removed nuts, washers and clamps through thecover opening in the inner dr

Seite 89 - 40. Heating

ServiceManual9406The following is a description of the test card supplied with themachine. The basic procedure for programming (punching) cards isdesc

Seite 90

ServiceManual9406DescriptionThe frame is constructed on the free-swinging principle, i.e.the washing drum is freely and resiliently suspended in thefi

Seite 91

ServiceManual9406DataMotor 220V 50/60HzContacts, making capacity 6 (10) A 250V (breaking capacity)DescriptionThe automatic unit has a time relay

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